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Boiler Tubes:

In Boiler tubes, when water is evaporated to steam are called Steam Generating Tubes. These Tubes also form the Walls of the Boiler and are hence called Water Walls or Water Wall Panels. These Tubes have very complicated shapes to allow Inspection openings and burner throats and fabrication require intricate binding on CNC programmable bending Machines and checking on 3D layouts.

ERW Boiler Tubes:

For pipes or tubes size 4 inch (10.2mm) OD and below, strip is fed into a set of forming rolls which consists of horizontal and vertical rollers so placed as to gradually from the flat strip in to a tube which is then allowed to pass the welding electrodes. The electrodes are copper disks connected to the secondary of a revolving transformer assembly.

The copper disk electrodes make contact on each side of the seam and temperature is raised to the welding point. Outside flash is removed by a cutting tool as the tube leaves the electrodes, inside flash is removed either by an air hammer or by passing a mandnel through the welded tube after the tube has been cooled. This is termed as Electric Resistance welded or ERW tube/pipe. If this ERW is being drawn further to get desired size of tubes or pipes, in cold condition is called as Cold Drawn welded or CDW.

Heat Exchanger Tubes:

For pressure vessels and reaction vessels in M.S., Al, Monel, Inconel, Cupronickel, etc., M.J. Patel employs the latest techniques for expanding tube ends into tube sheets. High pressure tests are always carried out on these heat exchangers before they leave the factory. Brass, copper, M.S. and S.S. tube sheets are used. Tube sheets are also made out of mild steel, alloy steel or stainless steel and baffle plates are made out of mild steel or stainless steel. M.J. Patel fabricates ‘U’ Tube heat exchangers which are used in fertilizer plants, petrochemical and power project complexes.

Fabrication of U-Tubes for Heat-Exchangers Spans at extremely Short Delivery time, even Extra long (23 mts.) is M.J. Patel's specialty. Tube Bending as per TEMA. Tubes to any specification and any length can be supplied in extremely short time due to our wide Mother Tube Stocks.

Email: chooseindia@mjpil.com

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